Calculate beer brewing capacity and recommend a strategy to increase it to 10,000 barrels. you Ranger Creek TOC math: what is the constraining capacity? 1 barrel = 31 gallons 1

Calculate beer brewing capacity and recommend a strategy to increase it to 10,000 barrels. you Ranger Creek TOC math: what is the constraining capacity?
1 barrel = 31 gallons
1 batch = 930 gallons = 31 barrels
Equipment runs 24/7
Example: Beer capacity for the boiler:
Per batch:
Set up time: 1 hour
Process time: 2 hours
Total hours/batch = 3 hours
Number of boilers: 1
Max batches/month = #processing hours per month/# processing hours per batch x number of
equipment
Max batches/month = 30 days/month x 24 hours/day / 3 hours/batch x 1 boiler
= 720 hours/month / 3 hours/batch x 1 boiler
= 240 batches per month for 1 boiler
= 240 x 31 barrels
=7,440 barrels/month
If this is shared equipment, you need to subtract the hours/month necessary to run the other
products.
If you run the numbers the same way for the bottleneck, you’ll find the max batches of beer
output for the system. Then, getting to 10,000 barrels/year you have to relieve the bottleneck
and rerun the number the same way. E.g., if the bottleneck was capable of only 1000
barrels/year, you would need 10x the equipment to hit 10,000 barrels/year.
Note: we need SPECIFIC numbers of equipment to get to 10,000barrels/year. ‘s the
required configuration?|
This type of analysis is good for figuring our capacity and constraints in any value stream, be it
in the office producing paperwork/transactions or a manufacturing facility producing widgets.

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